Under increasing pressure to boost productivity, control costs, and adapt swiftly to market changes, many manufacturers are turning to intelligent technology solutions to streamline shop floor operations. Epicor Advanced MES is designed to meet these demands as a real-time production control system, purpose-built for industrial environments. It connects machine-level data with management systems, laying a solid foundation for smart manufacturing transformation.
What is Epicor Advanced MES?
Epicor Advanced MES (formerly Mattec) is an intelligent Manufacturing Execution System designed to connect directly to shop floor equipment. Acting as a “digital assistant,” it enables real-time data collection and monitoring throughout the production process—from raw materials to finished goods. This empowers managers to make faster, more accurate decisions and maximize production performance.
Though it’s a ready-to-deploy solution with flexible customization options, Epicor Advanced MES also supports scalability. This means businesses can expand or adapt quickly, keeping production running smoothly without unexpected overhead costs.
Unlike Epicor Kinetic MES—which is a module within the Kinetic ERP suite—Epicor Advanced MES is a standalone system that can be deployed independently. When integrated with Kinetic, however, it creates a powerful, automated production platform that drives data-based decisions in real time.
Key Features of Epicor Advanced MES
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Production Monitoring and Scheduling
Smart decisions start with accurate data. Epicor Advanced MES collects real-time data directly from machines and operators, displaying key production metrics in user-friendly dashboards. It records machine uptime, downtime, actual cycle times, and scrap, providing a reliable data foundation for performance analysis.
Visual scheduling tools offer real-time visibility into shop floor activity—cycle times, equipment performance, and scrap rates. With live equipment status displays, the system supports flexible rescheduling, resolves resource conflicts, forecasts labor/material needs, and automates planning tasks. This helps reduce cycle times, improve Overall Equipment Effectiveness (OEE), and sustainably boost plant-wide productivity.
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Quality Management
Real-time data collection enables immediate responses to process deviations. Epicor Advanced MES integrates Statistical Process Control (SPC) and Statistical Quality Control (SQC) tools to monitor machine performance and production quality 24/7. It flags and removes nonconforming parts while issuing alerts when thresholds are breached, allowing quick operator intervention.
Automatic part verification and rejection ensure compliance with strict quality standards, minimize returns, rework, and penalties—building customer trust and satisfaction.
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Real-Time Alerts and Reporting
Designed specifically for manufacturing environments, Epicor Advanced MES features real-time alerting and automated communications. It monitors OEE, productivity, and machine health continuously, helping reduce downtime and maintain consistent production flow.
Advanced analytics and customizable alerts help proactively manage issues like prolonged stops, slow cycles, or process deviations. Alerts are routed according to internal workflows, and support can be summoned directly from the shop floor for faster incident resolution.
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Maintenance Management
Epicor Advanced MES digitizes maintenance management, removing paper-based logs and checklists. It schedules and tracks maintenance tasks based on actual runtime, cycles, or calendar intervals. The system automatically generates MRO tasks and provides real-time asset condition monitoring, enabling early issue detection.
This supports effective preventive maintenance, reduces costly breakdowns, and improves equipment reliability—keeping machines running and productivity high.
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Energy Monitoring
With the Energy Monitoring tool, Epicor Advanced MES helps identify opportunities to reduce energy consumption without compromising quality. It analyzes machine data, production orders, shifts, and products to optimize energy use.
Real-time energy dashboards accessible via web browser allow for detailed tracking and reporting. The system also evaluates load patterns and resource demand to refine scheduling and reduce costs. It contributes to sustainability goals by minimizing emissions and maximizing energy efficiency.
Why Choose Epicor Advanced MES?
Epicor Advanced MES (Mattec) is a proven solution with over 20 years of experience in industries such as Rubber, Plastics, Automotive, and Metals. It supports rapid deployment, scalability, and easy adaptation to evolving production needs.
With real-time monitoring and analytics, it helps manufacturers track and optimize performance, minimize scrap and unplanned downtime, and drive continuous improvement. Its seamless integration and data-driven optimization make it a powerful tool for maintaining uninterrupted production.
Contact KDT Global today to learn how Epicor Advanced MES can help your business accelerate its digital transformation.